cattle feed processing plant

Cattle Feed Processing Plant

Cattle feed processing plant can produce feed pellets suitable for cattle, young cows, breeding cattle, calves, beef cattle, etc. The cattle feed manufacturing plant is making 2-12mm feed pellets suitable for the growth of animals. RICHI Machinery, as an equipment manufacturer, can provide various designs according to customers’ different needs.

  • Capacity: 1-100T/H
  • Diameter of finished feed pellets: 2-12mm
  • Raw material: corn, grass, wheat bran, rice bran, maize meal, soybean meal, sorghum, barley, cassava meal, oat, etc
  • Application: cattle feed industry, animal farms, etc

Video of cattle feed processing plant

Generally speaking, due to the different feed formulations of different customers, the required equipment is also different. Therefore, the layout design of each cattle feed factory is specially designed. Therefore, we will design a cattle feed manufacturing machine factory according to the actual situation and requirements of customers.

We have customized many animal feed production lines for customers. When they received the equipment, they were satisfied with our design.

The video on the right shows our customized cattle feed processing plant. If you have any questions about the cattle feed pellets production equipment or other animal feed pellets production equipment, you can contact us quickly and we are happy to help you.

In general, users choose different equipment and corresponding power according to their own production capacity and product types. RICHI Machinery specializes in equipment research and development for more than 25 years. If you want to know more, just send an inquiry to us.

Features Of The cattle feed manufacturing plant

  • The bearings of the whole cattle feed processing plant are SKF, which is durable.
  • The cattle feed manufacturing plant is equipped with a Siemens motor, which can reduce energy consumption.
  • Equipping with Schneider electric control cabinet.
  • All parts that have direct contact with the materials are made of stainless steel to avoid contamination. Also, it can work longer.
  • This cattle feed pellet plant is suitable for all sizes, hardness, lengths, and types of cattle feed production.
  • The equipment has a high degree of automation and is closely related to each other.
  • The feed production line can operate continuously for 24 hours.
  • This is just a common cattle feed manufacturing plant. Under the various needs, different cattle feed pellet plants can be specially customized by professional technicians.

In general, users choose different equipment and corresponding power according to their own production capacity and product types.

Different Designs Of The Cattle Feed Processing Plant

According to the control method, the cattle feed pellet plant includes manual cattle feed manufacturing plant and computer cattle feed manufacturing plant.
Then, take the 10t/h cattle feed pellet production line as an example to demonstrate the differences between these designs.

The Manual 10T/H Cattle Feed Processing Plant

The advantages of the manual cattle feed pellet plant:

  • Low cost.
  • Fresh feed and good palatability.

The disadvantages of the manual cattle feed manufacturing plant:

  • A manual production line cannot be used for a larger production.
  • Before production, workers should make all raw materials weighing respectively according to the cattle feed formula. It is time-consuming.

The Automatic 10T/H cattle feed manufacturing plant

The advantages of the automatic cattle feed manufacturing plant:

  • Computer ingredients can input multiple formulas for selection.
  • Higher weighing accuracy.

The PLC 10T/H Cattle Feed Processing Plant

The advantages of the PLC cattle feed manufacturing plant:

  • Saving manpower.
  • Increase the diversity of formulas with more silos.
  • Reducing the error in batching and improving the efficiency of feed production.

The disadvantages of the PLC cattle feed pellet plant:

  • Only a simple weighing of the raw material, is not very accurate.
  • Fewer types of recipes can be stored.
  • The more silos, the larger the needed area.

In general, users choose different equipment and corresponding power according to their own production capacity and product types.

The Working Process And Main Equipment Of The Cattle Feed Processing Plant

The main sections of the cattle feed pellet plant are the crushing section, mixing section, pelletizing section, cooling, and packing section. The main equipment is cleaning system, feed grinder machine, cattle feed mixing machine, cattle feed pellet machine, cooling machine, pellet crumbler, vibrating screener, etc.

The Raw Material Receiving And Cleaning Section

The first step of a complete cattle feed processing plant is cleaning. And the function of cleaning is to remove the impurities of raw material, such as paper, rope, clods, and iron filings, so as to protect the equipment from damage. The equipment that is mainly used is a powder sieve, drum type pre-cleaner, and permanent magnet sleeve.

Powder Sieve

The powder sieve is mainly to do the first cleaning in the cattle feed production line. Because it can effectively separate sundries such as paper, stone, and rope mixed in raw materials to ensure normal operation.

Drum Type Pre-Cleaner

The drum-type pre-cleaner is removing large impurities, such as corn cobs, corn leaves, wheat straw, rice straw, rope, paper, clods, and other sundries, in order to protect the machinery from failure or damage.

Permanent Magnet Sleeve

The permanent magnet sleeve is separating the iron filings from the raw materials. It is suitable for feed plants, grain and oil processing plants, solvent plants, and brewing plants of various sizes.

The Crushing Section In The Cattle Feed Manufacturing Plant

Through crushing, the pellets can be more easily absorbed by animals. After removing the impurities, the raw material gets into the feed grinder machine to be crushed. The bucket elevator transfers the crushed raw materials to the next section. This section’s main machine is the feed grinder machine.

Feed Grinder Machine

The feed grinder machine is crushing the raw materials into powder. This equipment is applicable in a variety of feed raw materials, such as wheat, corn, sorghum, beans, barley, cereal, maize, crushed cake, and other materials. Also, it is suitable for large-sized, medium and small animal feed businesses.

The advantages of the feed grinder machine are:

  • It can increase the utilization rate of electric power.
  • Equipped with advanced water-drop crushing chamber design.
  • Adopting secondary crushing structure. And the capacity is increased by 25% compared with other similar products.
  • The rotor can work in both forward and reverse directions, and the hammer can work longer.
  • It can protect personal safety because it is equipped with a safety interlock device.

The Mixing Section In The Cattle Feed Pellet Plant

Material batching is designed according to the nutritional needs of different animals, with the accurate weighing of various ingredients. Then the material of a specific proportion gets into the feed mixer machine. Here, they are fully and evenly mixed.

Feed Mixer Machine

This machine is suitable for raw materials to mix them together, such as powder, granular, flaky, and viscous materials in feed industries.

The advantages of the feed mixer machine are:

  • The efficiency of mixing can reach above 95%, meanwhile ensuring the quality of the finished products.
  • It contains a large-section return air pipe to remove dust and prevent materials from residue.
  • Equipping with an oversized access door for easy maintenance.

The Pelletizing Section

The pelletizing section is a vital part of the whole cattle feed manufacturing plant. And the main equipment is a cattle feed pellet making machine. After mixing, the powder is conveyed into the conditioner by the variable frequency feeder. And in the conditioner, the powder is fused with steam. After reaching a certain temperature and moisture, the powder enters the pelletizing chamber. Then the powder is strongly squeezed by the ring die and the pressure roller to form granules and then the pellets are cut into the desired length by the cutter.

Cattle Feed Pellet Machine

The cattle feed pellet machine is the most important machine in the cattle feed processing plant. It can produce cattle feed pellets, breeding cattle feed pellets, calves feed pellets, suckling pig feed pellets, milking cows feed pellets, beef cattle feed pellets, etc. So it is extensively used in animal farms and cattle feed manufacturing plants.

The advantages of the cattle feed pellet machine are:

  • The volume is small, and the power consumption and the noise are low.
  • The feeding speed is adjustable.
  • The pellet feeder and pellet mill conditioner is stainless steel material, which avoids contamination of raw materials due to equipment corrosion. And it can work longer.
  • It is equipped with safety pins, and it can prevent overloading.
  • Equipped with 2 cutters, which can effectively control the length of the feed pellets.
  • By changing the ring die, various pellets of different sizes or hardness can be obtained.

The Cooling And Screening Section

After pelletizing, the feed pellets get through the cooling and screening system. Then, one part enters the packing machine, and the other too large or too small is repeatedly crushed or pelletized. The main equipment of this section is cooling machine and rotary screener.

Cooling Machine

The counterflow cooler series can cool pellets from 80°C to lightly above the room temperature of 3°C-5°C. After cooling, it is more convenient for the transportation and storage of the pellets.

The advantages of the cooling machine are:

  • It adopts the design of counterflow cooling so that the pellets are cooled and evenly distributed.
  • The octagonal shape of the cooling box can reduce the residue of dead angle.
  • The closed air lock feeder is stainless steel material with strong corrosion resistance, so the equipment can work longer.
  • It is also equipped with a number of material-level installation holes. By adjusting the position of the material level, it is easy to control the cooling time of the material.

Rotary Screener

The rotary screener is concentrated on material grading, which is applicable in the grain, flour, feed, and food industries to realize material grading.

The advantages of the rotary screener are:

  • The streamlined design inside the discharge port prevents the depositing of material and avoids cross-contamination.
  • Two-layer sieves and three-layer sieves can be designed according to different needs.
  • The rotary screener has 2 layer screens and 3 openings. What comes out near the feed inlet is the powder and small particles, and these materials can be re-pelletized. What comes out in the middle is the finished products. What comes out farthest from the feed inlet is the unqualified large particles, and these materials could get back to the feed grinder machine.

This is a complete cattle feed processing plant. Also, we can specially customize it for you. If you have an interest in this, just send an inquiry and we would offer you solutions.

In general, users choose different equipment and corresponding power according to their own production capacity and product types. RICHI Machinery specializes in equipment research and development for more than 25 years. If you want to know more, just send an inquiry to us.

The Cases Of cattle feed pellet plant

RICHI Machinery has clients from more than 100 countries and regions all over the world, such as Europe, Asia, Oceania, North America, South America, the Middle East and Africa. In these regions, we have undertaken the cattle feed processing plant. Also, we have technicians to provide the clients with professional guidance and maintenance recommendations. If you have something want to learn about, you can have a visit on-site.

The Cattle Feed Processing Plant In Tanzania

Capacity: 1-2T/H
Pellet size: mash feed, and 3mm, 4mm, and 6mm cattle feed pellets
Raw material: corn, soybean meal, oil
Total power: 63.83KW
Workshop size of this project (L*W*H): 13m*4m*8m
Main machines: feed grinder machine*SFSP*56*40, 500kg/batch cattle feed mixing machine, SZLH250 cattle feed pellet making machine, pellet crumbler, etc.
The operating worker in this line: 3 person

The Cattle Feed Pellet Plant In Argentina

Capacity: 5T/H
Project name: cattle feed pellet plant with alfalfa
Pellet size: 6-8mm milking cattle feed
Raw material: alfalfa
Total power: 220KW
Workshop size of this project (L*W*H): 9m*5m*15m
Main machines: feed grinder machine*SFSP*66*60, 1000kg/batch cattle feed mixing machine, SZLH350 cattle feed pellet machine, pellet crumbler, and others.
The operating worker in this line: 4-5 person

The Cattle Feed Manufacturing Plant In Uzbekistan

Capacity: 4-6T/H
Pellet size: 3-8mm ruminant feed pellets
Raw material: hay grass, alfalfa, corn, soybean meal, and other grain
Total power: 168KW
Workshop size of this project (L*W*H): 12m*10m*23m
Main machines: cattle feed grinder machine*SFSP*56*40, 1000kg/batch cattle feed mixer machine, SZLH350 cattle feed pellet machine, cooling machine, etc.
The operating worker in this line: 4-5 person

The cattle feed manufacturing plant In America

Capacity: 10-12T/H
Project name: fully automatic cattle feed pellet plant with hemp
Pellet size: 4-8mm cattle feed, sheep feed, and chicken feed
Raw material: grass, corn, wheat bran, soybean meal, and hemp
Total power: 260KW
Workshop size of this project (L*W*H): 16m*7m*7.5m
Main machines: SLHY5.0L cattle feed mixing machine, SZLH420 cattle feed pellet making machine, cooling machine, pulse dust collector and other equipment.
The operating worker in this line: 5-6 person

The Cattle Feed Pellet Plant In South Africa

Capacity:10-12T/H
Pellet size: powder, and 3mm, 5mm, and 8mm feed pellets
Raw material: corn, soybean meal, 50% grass and other grain
Total power: 335KW
Workshop size of this project (L*W*H): 19m*6m*25m
Main machines: feed grinder machine*SFSP*56*80, 1000kg/batch cattle feed mixing machine, batching scale, SZLH420 cattle feed pellet machine, pellet cooling machine, pellet crumbler, rotary screener, coal-fired boiler, etc.
The operating worker in this line: 5-6 person

Cattle Feed Processing Plant In Uzbekistan

Capacity: 10-15T/H
Pellet size: 0.5-12mm cattle feed pellet and powder
Raw material: corn, wheat, soybean meal, and other grain
Total power: 520KW
Workshop size of this project (L*W*H): 35m*20m*25m
Main machines: feed grinder machine*SFSP*66*100, batching scale, 2000kg/batch feed mixer machine, SZLH508 cattle feed pellet making machine, cooling machine, pellet crumbler, rotary screener, packing machine, etc.
The operating worker in this line: 6-7 person

What is The Benefit Of Building A cattle feed pellet plant?

Cattle feed processing plant is widely used in large, medium, and small aquaculture, grain feed processing plants, livestock farms, poultry farms, individual farmers and small and medium-sized farms, or large, medium, and small feed processing plants.

And with the rapid development of cattle farming, the market demand for cattle feed pellet equipment is also getting higher. Now many farms have begun to build cattle feed manufacturing plants to feed cattle. So let’s talk about the benefits of the finished feed pellets produced by the cattle feed pellet plant:

  • Good digestion. The pellet feed produced by the cattle feed pellet plant has a certain hardness, so the chewing time has been extended to a certain degree. In this way, the digestion problems of cattle have been greatly improved.
  • Shiny color. Because there will be a little heating during the pressing process of the cattle feed pellet machine, the pressed feed pellet will be shinier and look good.
  • Good taste. The usual powder has no fragrance. But the cattle feed pellets are different. Because there is heating, there is a faint smell of grass.
  • Balanced nutrition. Through the cattle feed mixing machine, a variety of materials can be mixed together to make pellets. In this way, there is no way for cattle, sheep, and other poultry to be picky about food. Also, the distribution of nutrition is more rational.
  • Adjustable diameter and length of the feed pellets. The cattle feed manufacturing plant presses out granulation from the die hole under the extrusion of the pressing roller. By using ring die of different diameters, or changing the distance between the ring die and cutter, it is accessible to get feed pellets of different diameters and lengths.
  • Convenient storage. Dry in and dry out, which is convenient for sealed storage.

So if you are interested in this industry, you can just send an inquiry to RICHI Machinery. RICHI Machinery has over 20 years of experience in the feed pellet industry. We also have a professional technicians team. We can provide you with professional recommendations.

In general, users choose different equipment and corresponding power according to their own production capacity and product types.

How To Set Up Your Own Cattle Feed Processing Plant?

Do you get into trouble when you want to build a cattle feed pellet plant? Do you ponder how to select appropriate equipment? However, don’t be distressed. You can choose based on the following categories.

The Kind Of Pellets

RICHI cattle feed processing plant can produce feed pellets of different sizes, such as 4-10mm cattle feed pellets, 5-6mm young cows feed pellets, 6-7mm breeding cattle feed pellets, 6-8mm milking cattle feed pellets, and other sizes you need. It can be customized according to your detailed requirements. The various sizes of feed pellets can be obtained by changing the ring die of the cattle feed pellet making machine. RICHI Machinery can provide you with various ring die of different diameters to get a variety of feed pellets.

The Kind Of Cattle

The plant is specializing in the production of feed. It can produce different feed pellets, such as baby cattle feed pellets, cow feed pellets, milking cattle feed pellets, breeding cattle feed pellets, young cows feed pellets, etc. You can according to your animal kind select appropriate equipment. For example, if you want to produce baby cattle feed pellets, you should build a cattle feed processing plant equipped with a pellet crumbler. Because the pellet crumbler can crush feed pellets into 0.8-2mm pellets to suit the needs of baby cattle.

The Raw Material

You can choose the equipment suitable for your raw material. If the raw material contains grass, the cattle feed pellet making machine should be equipped with a forced feeder.

Reserved Space

You can select an appropriate design based on the size of the space. If you have your own factory, you should know the length, width, and height of the factory. Once it is not high enough, you should check the relevant policies to see whether they are allowed to break the roof. If you don’t have a factory, RICHI Machinery can design an appropriate cattle feed production line for you. Either the plant layout, workshop layout, or the selection of the equipment, we can offer you suggestions.

What The Pellets Used For

If you produce feed pellets for sale, then you have the need for a packing machine. If the feed pellets you produce are only for your own farm or animals, you do not need a packing machine.

Above all, the vital thing to selecting a high-quality cattle feed processing plant manufacturer is to find a reliable brand of feed pellet mill. RICHI Machinery pursues the purpose of product quality first. With more than 20 years of experience in the industry, RICHI Machinery can provide customers with different solutions.

In general, users choose different equipment and corresponding power according to their own production capacity and product types.

Why Choose RICHI Machinery?

RICHI Machinery owns CE/ISO/BV certifications. RICHI Machinery also has its own factory and professional production equipment. It is an industrial group that mainly focuses on animal feed pellet machinery, biomass pellet machinery, wood pellet machinery, organic fertilizer pellet machinery, parts, etc.

The main parts and wearing parts are all the materials of high-quality wear-resistant. We can also provide different designs of cattle feed processing plant machinery to meet various cattle feed production needs. We also provide various solutions for clients based on their different raw materials, production capacity, the kinds of pellets, etc.

RICHI pellet machine is sold in many countries and regions in the world, such as Europe, Asia, Oceania, North America, South America, the Middle East, and Africa. We not only can produce feed grinder machine, feed mixing machine, feed pellet making machine, feed batching machine, puffing machine, and automatic electric control machine, but also can develop from a single machine to complete sets of feed equipment.

RICHI Machinery also provides one-stop service. It has a professional system from structural design, equipment production, and installation to after-sales service.

Feed Machinery Structural Design And Equipment Production

With more than 20 years of experience in the feed pellets industry, RICHI Machinery can offer you a professional technical recommendation for building a cattle feed processing plant. On the basis of site surveys for customers, we can also provide clients with a detailed project design scheme, design site foundation drawings, and so on.

Feed Machinery Installation

RICHI Machinery has a complete technology training and guiding system. Our technical workers can provide you with free training about how to operate the equipment, and how to do basic maintenance and protection of the equipment.

After-Sales Service

RICHI Machinery always concentrates on the production of feed equipment. And we have a professional and highly-skilled after-sales service team and a modern and information-based after-sales management system. From the supply of common accessories, and equipment maintenance to repair, we provide customers with a one-stop service to release them out of trouble.

RICHI Machinery, as a cattle feed processing plant manufacturer, would offer you all-around service. If you want to learn more about cattle feed manufacturing plants, just contact us directly and we are always here for you.

In general, users choose different equipment and corresponding power according to their own production capacity and product types.

Is A Feed Manufacturing Plant A Profitable Business?

With the development of the social economy and the improvement of people’s living standards, the consumption of meat products, dairy products and aquatic products will increase steadily. Vigorously developing animal husbandry and aquaculture will help to provide more and better agricultural products for urban and rural residents. On the whole, there will be more room for the growth of domestic meat and dairy market demand in the future, which will provide a good development environment for aquaculture, animal husbandry, and the feed industry.

Cattle pellet feed is a strip feed made of powdered feed extruded by a cattle feed pellet machine. It is a popular feed form today. In recent years, with the rapid development of the feed industry, pellet feed has been gradually accepted by the majority of farmers.

Therefore, for cattle feed pellet plant manufacturers or poultry, livestock, and ruminant farms, the establishment or the purchase of cattle feed manufacturing plants are very promising.

RICHI Machinery is a cattle feed processing plant manufacturer with more than 20 years of experience. We can provide you with a customized design of a 1-100t/h cattle feed manufacturing plant. If you are interested in this, just send an inquiry to us and we will reply to you in time.

In general, users choose different equipment and corresponding power according to their own production capacity and product types.

How To Start Small Cattle & Poultry Feed Processing Plant With 1-4T/H Production Capacity?

Raising cattle is a very common way of farming. With the rising price of cattle in recent years, more and more people have joined the ranks. Beef is also increasingly becoming essential meat in life. Therefore farmers want to improve their income, we must find ways to make cattle grow faster.

The cattle feed manufacturing plant is the first choice of cattle farmers. As a feed form valued and used by most farmers at present, pellet feed has the characteristics of convenient transportation, carrying, long storage time, high nutritional value, improving the palatability of cattle, reducing the probability of cattle getting sick, and helping cattle digest well. It is favored by the majority of farmers. So what preparations are needed to make cattle feed pellets?

First of all, impurity removal is for better running of the equipment. Impurity removal is required for every feed raw material. Although this work is simple, it plays a great role. The purpose of impurity removal is not only to improve the quality of feed pellets but also to ensure the long-term use of feed machinery.

What’s more, crushing is for cattle to better digestion. The fineness of crushing is often determined by the type, age, and characteristics of livestock and raw materials. The crushing particle size of cereals and beans is 0.1mm, while the crushing of straw is generally controlled below 0.1mm.

Thus, the cattle feed production line is better equipped with an impurity remover, such as a powder sieve, drum-type precleaner, or permanent magnet sleeve, and a feed grinder machine for better granulation. If you have the intention to build a cattle feed processing plant, just contact us. RICHI Machinery can provide you with customized designs.

What Is The Price Of The Cattle Feed Machinery Production Line?

In order to reduce the feeding cost, more and more farmers have the intention to make pellets of their own. When building the chicken feed processing plant, the main concern is the price of the equipment. Before knowing the price of building a cattle feed processing plant, you should learn what equipment is needed in the production line.

Firstly, the feed grinder machine. The feed grinder machine is mainly used to crush all kinds of feeds. The purpose of feed crushing is to increase the feed surface area, adjust the particle size and improve the palatability. It is easy to contact with the digestive juice, which is conducive to improving the digestibility and better absorbing the feed nutrients.

Secondly, the cattle feed mixing machine. This is a kind of mechanical equipment that uses mechanical force and gravity to mix two or more materials evenly. In the process of mixing, the contact surface area of materials can be increased to promote the chemical reaction. The mixing of raw materials can improve the uniformity of various particle size components, which is conducive to maintaining the basic consistency of pellet hardness and improving product quality. The feed mixer machine has the characteristics of advanced structure, convenient operation, and safe and reliable operation. Also, the mixing speed is fast and the quality is uniform.

What’s more, the cattle feed pellet making machine. This is vital equipment for the whole cattle feed pellet plant. This equipment is mainly through adjusting the compression ratios and the conditioning times to produce different feed pellets to meet different animals’ needs. It is suitable for small, medium, and large-sized breeding farms to process cattle, chicken, pig, and sheep feed pellets.

RICHI Machinery can provide you 1-45t/h cattle feed pellet machine and a 1-100t/h cattle feed manufacturing plant, which is suitable for small, medium, and large-scale animal breeding farms. The following is the cost to start a plant of 1-100t/h.

The rapid development of the breeding and feed industry greatly promoted the development and progress of animal feed equipment. Equipment such as animal feed pellet machines has been more widely used, and breakthroughs have been made in technology. The current animal feed mill equipment for sale ensures that the nutrition will not be lost after the raw materials are made into feed pellets. The particle surface is smoother, the hardness is more suitable for animal digestion, and it can kill harmful microorganisms in the feed. So it has become ideal equipment for reducing the breeding cost and improving economic benefits.

RICHI Machinery pursues the purpose of product quality first. The main parts and wearing parts are made of high-quality wear-resistant materials, coupled with advanced processing technology. If you want to learn more about the equipment, just contact us.

Production scale
(t/h)
Total power
(kW)
Site
area
(m²)
Number of workers
(person)
Installation time
(days)
Investment cost (USD)
1-2t/h47-75300-5001-27-1510,000-50,000
3-4t/h53-165300-7002-315-2050,000-120,000
5-7t/h68-259400-8003-420-4070,000-250,000
125-410125-410800-2,0003-445-60150,000-300,000
12-20t/h358-6201,500-3,0003-460-90250,000-580,000
25-40t/h545-8702,000-4,0003-490-12045,0000-850,000
40-60t/h710-11203,000-5,0005-6100-140900,000-1,400,000
60-80t/h815-13705,000-8,0005-6130-1601,450,000-1,800,000
80-100t/h1230-17008,000-20,0006-7160 -1902,000,000-2,800,000

The production line can be divided into low allocation, standard allocation, and high allocation. The equipment is varied due to different raw materials, animals’ needs, customers’ needs, etc. So the actual price naturally varies.

RICHI Machinery has a professional technical team. With more than 20 years of experience in the industry, RICHI Machinery can provide customers with customized designs. If you are interested in the cattle feed processing plant equipment, just send an inquiry to us.

In general, users choose different equipment and corresponding power according to their own production capacity and product types.

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